Low water content boilers will work. Miura offers a number of ancillary products that can help to prevent, diagnose, and troubleshoot potential boiler problems. One of the best features of the BL Micro Controller is that it works in conjunction with Miuras other systems. Low water content boilers do not have this big space above the water line, and there's no room for anything internal to dry the steam out before it hits the header. Miura boilers also boast extremely low NOx emissions which makes them more friendly to the environment and Miuras unique design and compact size take up less surface area in your boiler room. 0000001524 00000 n The BL Controller provides robust 24/7 boiler Monitoring, Measuring & Verification (MM&V) capabilities and enhances troubleshooting by identifying problems and suggesting solutions via an easy-to-read display that interfaces with Miura Online Maintenance software. Miura CMU-124H Troubleshooting Guide. Store this operation manual in a location where it may be easily accessed by said persons. It may be an inconvenience to shut down the boiler for an inspection, but its worthwhile if it means ensuring that your boiler is running properly. Miura America Co., LTD. Miura boilers have a built-in microprocessor called the BL Micro Controller that keeps track of important boiler conditions like water temperature, gas temperature, burner settings, water level, and more. While Miuras modular water tube steam boilers are designed differently than conventional fire tube boilers, the basic water treatment process for these steam systems is no more specialized than any other steamboiler on the market. Cooling Water. Our LX series boilers feature a "no furnace" design that results in lower NOx emissions. Thats why its so critical that you take good care of it. However, such stark differences from traditional fire tube boilers have caused many people who are unfamiliar with boiler maintenance best practices to ponder if our boilers require special water treatment. 15 CAUTION Miura offers a number of ancillary products that can help to prevent, diagnose, and troubleshoot potential boiler problems. In addition to a simple boiler interface, its also helpful to have a monitoring system in place to provide diagnostic and troubleshooting help. (Buzzer stops.) However, a lot of plants have ongoing problems due to factors that are NOT the fault of the boiler itself. 0000002369 00000 n If necessary, it can force a boiler offline if the problem is potentially serious. So what can you do if you encounter a problem with your Miura boiler? 0000025300 00000 n Industrial Boiler | Low NoX Boilers | Miura America Co LOG IN. (2) Start to run FAN. Both headers are encased in a castable refractory with only the tubes exposed to flame and/or combustion gases. PRESSURE . 0000003349 00000 n Performing regular maintenance is important for any boiler, which is why Miura makes it easy to keep up with routine maintenance. The Miura LX Series design (available in boilers from 50 -300HP) consists of a pressure vessel of rows of vertical tubes sandwiched between two rectangular headers. Of course, with Miuras modular boilers, a full inspection only takes half a day, and if youre using several smaller boilers to run your operations, only one will need to be shut down at a time, so the inconvenience will be minimal. Miura boilers meet lower NOx standards, reduce maintenance and monitoring needs, and reduce space requirements.And they do it with the most real-world, in-service efficiency possible, saving you up to 20% on fuel costs. Machines always tend to break down over time, so problems both big and small will present themselves at some point. Compounding this, is the fact that many of these boilers do not have modulating burners. MIURA STEAM BOILER OPERATION MANUAL LX-50 LX-100 LX-150 LX-200 LXH-200 LXH-300 INFORMATION IN THIS MANUAL MAY BE CHANGED WITHOUT ANY NOTICE. For the guarantee to remain effective, the owner must practice sufficient water treatment as needed to ensure the boilers water quality is properly maintained. I think if they did, the actual effeciency would be far less than the advertised figure. With Miura's Complete Steam Solution, full system reliability is achieved through automated monitoring, proactive maintenance, and full system communication to keep personnel . The parent company, Miura Boiler, Ltd. in Japan, is the leading manufacturer of boilers and other thermal equipment in the Paci c Rim holding more than 55% of the market. Rockmart GA 30153. Boiler Shutdown 53 9 Inspection & Maintenance 54 Preparing for Possible Freezing 55 Bleeding Water to Protect against Freezing 55 Maintenance During Extended Inactivity 56 Regular Maintenance Tasks and Timing 57 Spare Parts 59 Overview of Inspection 60 Checking the Chemical Feeder 60 Checking the Water Softness 61 Checking the Gas Pressure 62 Odds are, your boiler is the most expensive piece of equipment you own. A great example is the BL Micro Controller monitoring system, which plays an important role in making sure your boiler system meets steam demands in the most efficient way possible. 218 0 obj << /Linearized 1 /O 220 /H [ 768 778 ] /L 345646 /E 46753 /N 39 /T 341167 >> endobj xref 218 16 0000000016 00000 n An annual cleaning of the inside of your boiler can go a long way. Miuras MOM system sends monthly reports with information about fuel consumption, potential scaling, and burner history to help you troubleshoot potential problems. All Miura steam boilers are fully packaged and test fired at factory. INFORMATION IN THIS MANUAL MAY BE CHANGED WITHOUT NOTICE. This is where proper piping comes in. Miura Boiler Support | Miura Boilers However, a lot of plants have ongoing problems due to factors that are NOT the fault of the boiler itself. Open the catalog to page 1 Miura is known world wide for our commitment to protecting the environment and our innovative and efficient boiler designs. Low water content boilers will work. : A huge chunk of the problems people have with low water content boilers, is that they select units that are way too big for the load, then, to compound the situation, fail to mechanically install them correctly. Miura is the leader in efficient, low NOx steam boiler technology. This can be accomplished, in part, by keeping up with scheduled inspections and routine maintenance. Failure to pipe these units EXACTLY as specified leads to no end of problems. Failure to pipe these units EXACTLY as specified leads to no end of problems. They are low fire/ high fire/off. Of course, the best way to troubleshoot boiler problems is to prevent them from becoming problems. Push in the lever Fig. No matter the quality of your Industrial Boiler or how well you take care of it, its inevitable that youll have at least a few minor problems with it. Miura's experts will even assist with the inspection to make sure any problem is spotted and corrected before it starts to affect the performance of your boiler. Every inch of surface area on your boiler is a place where heat can escape if you dont have proper insulation. Miura LX-200 Boiler: Frequently-viewed manuals. This includes chemical monitoring, water softeners, hardness detection systems, and other products that can help improve boiler performance by addressing common boiler problems. Nobody who buys & installs low water content boilers ever puts accurate (or any) steam flow meters in. : Steam quality is an issue with most low water content boilers. Just shut down one modular boiler and keep the others up and running. All it means is that Miura boilers should be monitored more closely to prevent, detect, and alleviate potential scaling before it becomes a serious issue. The BL Controller will also work with Miuras Colormetry feature to track water quality, alerting you to the need for water treatment or water softener so you can prevent hard water issues such as scale formation. The upper header is attached to the lower header only by the tubes. PDF Intro to Maintenance and Troubleshooting A well-maintained Miura boiler provides the highest efficiency throughout the life of the system and protects this important investment. 0000004087 00000 n And with a 3-hour shutdown for routine inspections, you dont have to lose a whole day or shut the whole plant down. Miura EX Gas/Oil Series High Pressure Steam Boilers Standard firetubes require 1 to 1.5 hour start-up times. Theres nothing more important for the safety and efficiency of your boiler than keeping up to date on routine inspections. Miuras Quick Ship Xpress is designed for customers who need steam fast. Sign up for our quarterly email newsletter: With the simple press of a button, Miura boilers produce steam in five minutes or less from a cold startup. For MMP+/MMRC customers who use BOILERMATE, Miura will repair or replace the Pressure vessel and Economizer at no cost. Please ensure that operation manual is read and observed in full by all persons working with the steam boiler. : Another prime source of problems is that boilers of this design are (like most other steam equipment) GROSSLY OVERSIZED. Poor water quality can cause damage to any kind of pressure vessel, and ultimately, it can damage the efficiency of a boiler. In fact, if you have a specific water treatment solution for a fire tube boiler, its perfectly fine to continue using the same treatment solution after replacing your old boiler with a Miura boiler system. With factories in ve countries, production now exceeds 14,000 units per year. Settled in the rolling hills of Rockmart, Georgia, the exceptional men and women of Miura America craft the most unique boilers in the world. Ensure that this operation manual is fully read and observed by all persons working with the product. Miura boilers are an exciting approach to steam boilers. Our guarantee covers most parts and labor costs, as well as the industrys only Pressure Vessel Guarantee (with the MMC/PVG program only) against corrosion. In conventional boilers, there's a steam space above the water line, that often contains screens & separators to knock water droplets out of the steam flow. (1) Turn the Manual-Auto Changeover Switch "Manual". (I don't doubt the advertised effeciency figures are correct - under controlled lab conditions.). Keeping a record of water temperature, gas temperature, pressure, fuel consumption, and other important factors will let you know if theres a minor issue that needs to be addressed before it becomes a more serious problem. I think the constant purging of the furnace, and draft loss up the stack while off really eats into the effeciency of this type of boiler. As little as one-tenth of an inch of scale and other types of residue can reduce heat transfer and make the boiler work harder and use up more fuel. The key is knowing how to identify and troubleshoot common problems so that they can be addressed as soon as possible. Miura Online Maintenance (MOM): This remote monitoring system allows Miura-certified technicians to track and identify potential boiler treatment problems so they can work with those on-site to fix minor issues before they lead to more serious issues or boiler failure. Steam quality is an issue with most low water content boilers. Home . As little as one-tenth of an inch of scale and other types of residue can reduce heat transfer and make the boiler work harder and use up more fuel. 5 Tips For Smart Boiler Maintenance - Miura America Status (Turn the switch within one minute after the buzzer sounds.) Please also ensure that it is stored in a location where it may, Hot water boiler, high efficiency (34 pages), Multiple installation online communication (mom) (13 pages), Manual will be automatically added to "My Manuals", Bleeding Water to Protect against Freezing, Blowdown & Testing of the Low Water Level Interlock, Action to be Taken before Ordering Repairs, Resetting the High Pressure Limit Shutoff Switch, Boiler Miura EXW Series Installation & Operation Manual, Boiler Miura MTU-100 UL Engineering, Installation And Service Manual, Page 14: National Regulatory Organizations, Page 15: Essential Boiler Water Treatment, Page 28: Clothing Requirements For Safe Operation, Page 29: Dealing With Abnormal Conditions, Page 31: Prohibition Of Unapproved Modification, Page 37: Names & Functions Of Control Panel Items, Page 39: Using The Display ("Data" & "Select"), Page 40: Display Content For Heat Management Mode, Page 41: Display Content For User Setting Mode, Page 44: Display Content For Fault History Mode, Page 56: Maintenance During Extended Inactivity, Page 57: Regular Maintenance Tasks And Timing, Page 63: Blowdown & Testing Of The Low Water Level Interlock, Page 67: Cleaning The Feed-Water Strainer, Page 73: Alarm And Red Status Lamp - Alarm, Page 75: Action To Be Taken Before Ordering Repairs, Page 79: Bleeding Air From The Feed Water Pump. (Refer to the CAUTION remarks.) 9) Trip not reset If any previous trips like low water level, flame failure, emergency stop etc. This is where proper piping comes in. The water treatment aspect is a measure of the overall sensitivity that this type of boiler has in pretty much every aspect - there is very little margin of tolerance for any kind of chemical or mechanical miscalculation, or upset. Regular tune-ups and yearly inspections are the best way to spot a potential problem with a boiler and ensure it continues running at an optimal level for many years to come. If you dont take good care of your boiler, problems are more likely to surface, and those problems arent likely to be cheap to fix. If you would like a quotation for Miura parts, please use the form below or contact us: Telephone: 815-962-5600 Fax: 815-962-4600 Location: 304 North Main Street, Suite 104, Rockford, IL 61101-1101 USA Email: inf@tac.us If you have photos of the nameplate or part to send, please e-mail them.Pictures of the nameplate can be especially helpful in identifying . Although Miura boilers may be more prone to scaling than fire tube boilers, that doesnt mean water treatment has to be done any differently. Miura CMU-124H Troubleshooting Guide - watertechusa.com Relying on a single large boiler can have a number of problems in terms of efficiency, cost, and the environment. . Part of services include the repairs of marine boilers and incinerators across different brands. The most important distinction with Miuras boilers is their compact size and low-water content, which results in less surface area inside the boiler tubes. Weve instituted robust safeguards, state-of-the-art monitoring systems, responsive technical support, and a solid warranty. MIURA EX-300 INSTALLATION MANUAL Pdf Download | ManualsLib This causes the units to cycle on & off constantly. They typically need oversized steam leads, with a specified minimum length of vertical piping. 0000000671 00000 n A huge chunk of the problems people have with low water content boilers, is that they select units that are way too big for the load, then, to compound the situation, fail to mechanically install them correctly. Kangrim Inert Gas Generators, Systems and Boilers - GIANTECH Page 8: National Regulatory Organizations (I don't doubt the advertised effeciency figures are correct - under controlled lab conditions.) Our products are supported by the best engineering technology in the industry. Miura has gone the extra mile to produce a boiler system that is energy efficient, safe, and reliable. 0000025379 00000 n If you dont monitor water quality closely, its possible for the water to become hard and lead to scaling. Comply with the regulations and standards of, the country of use regarding installation and, The specifications of products and components, may vary with country of use and the site, Contact your dealer or MIURA sales office for, Ensure that this operation manual is fully, Store this operation manual in a location, Hot water boiler, high efficiency (34 pages), Multiple installation online communication (mom) (13 pages), Manual will be automatically added to "My Manuals", Safety During Troubleshooting (Excerpt from Page 42 Onward), Safety Related to Transfer or Resale (Excerpt from Page 51 Onward), Resetting Alarms that Switch to Manual Operation, Questions Regarding the Product and Operation Manual, Safety during Troubleshooting (Excerpt from Page 42 Onward), Boiler Miura EXW Series Installation & Operation Manual, Boiler Miura MTU-100 UL Engineering, Installation And Service Manual, Page 12: Safety During Troubleshooting (Excerpt From Page 42 Onward), Page 19: How To Read And Use The Screen Elements, Page 21: Using Other Monitoring Functions, Page 40: Setting Automatic Or Manual Operation, Page 43: Changing Weekly Program Settings, Page 58: Resetting Alarms That Switch To Manual Operation.
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